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Achieve Maximum Quality and Reduce Costs of Build-to-Print Components

Amada, AC servo-drive turret punch press technology enhances flexibility and overall part quality

In today’s competitive marketplace, outsourcing manufacturing is a necessity for Original Equipment Manufacturers (OEM). To find a Contract Manufacturer (CM) that is a true strategic partner, look for one that will confirm the integrity of a part’s design upfront and consistently work to improve the part process capability. These are strategic advantages that no OEM can afford to pass up.

Putting it all Together

Based in Rochester, NY, KAL Manufacturing chose the Amada AE-2510 NT AC Servo-Drive Turret Punch Press with MP1225 Autoloader. In addition to using 50% less energy, the Amada complements KAL’s Early Supplier Involvement (ESI) process and delivers the tight tolerances OEMs demand.

“Our goal is to provide the best precision metal products using a robust, cost-effective process that helps to produce to their specifications and meet their targets,” said KAL Operations Manager Brian Hooker. “With faster punch speeds, lights-out material handling operation and a state-of-the-art work center, our investment in the Amada helps us accomplish this.”

The flexible AC servo-drive turret punch press capabilities at KAL include a triple-track turret and 4' x 8' sheet autoloader, which allow projects to be run unattended for increased capacity and productivity. Real-time visibility is possible because the Amada will automatically email the production manager if issues arise. This assures part quality and reduces the piece part cost.

Many of the custom components that KAL manufactures require forming capabilities. Investing in the Amada has helped to increase KAL’s productivity and reduce costs by performing some Press Brake operations such as offset, ribbing, embossing, extrusions and louver features without having to add another operation. The Amada’s heavy duty full-brush table reduces surface scratching and damage to downward forms, which lowers the need for secondary finishing operations on cosmetic parts.

Early Supplier Involvement

OEMs understand that technology is only as good as the people who use it. To ensure the best project solution, KAL provides Early Supplier Involvement (ESI) in the alpha, beta, or prototype stages to identify and correct potential problems upfront to ensure the best product possible.

“This is the most important step of a robust process,” added Brian. “It’s the best way that we can help OEMs advance their programs to the next level of quality and achieve cost-effectives and on-time delivery.”

About KAL Manufacturing

A proactive contract manufacturer of high complexity sheet metal and machined parts and assemblies for international OEMs, KAL Manufacturing offers a responsive, accurate, and efficient contract manufacturing process. Our experience makes us sensitive to the unique manufacturing and quality requirements of a host of industries, from medical to military, telecommunications to transportation, industrial to office, and diagnostics to printing. KAL is ISO Certified and ITAR Registered.

For more information about KAL Manufacturing

KAL Manufacturing

657 Basket Road,
Webster, NY 14580

| 585.265.4310

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Certifications: ISO 9001:2015, ITAR, Cage Code 0LVD0. All certifications and compliances

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